Blanking Line With Multi-Station Transfer System

  • Efficient automation, achieving continuous mass production
  • High precision processing, ensuring product accuracy
  • Flexible adaptation, meeting the needs of multiple products
  • Wide application range, covering high-strength processing

Efficient Automation: Integrated full-process automation for unwinding, leveling, feeding, and blanking operations. The front-end three-in-one unwinding, leveling, and feeding machine seamlessly links with the rear-end multi-station presses and mechanical hands, eliminating the need for manual material transfer. The multi-station system enables parallel processing or composite processes (such as blanking + punching), with an hourly production capacity of several thousand to tens of thousands of pieces. It can achieve continuous and uninterrupted mass production. Compared to traditional single-station equipment, it significantly shortens the production cycle and improves overall production efficiency.

High Precision Processing: Utilizing multiple sets of interleaved leveling rollers and anti-bending stress elimination technology, the leveling accuracy can be controlled within 0.1mm/m; employing servo drive and ball screw transmission, the feeding error is precisely controlled within ±0.02mm, combined with mechanical hand visual positioning correction, ensuring the consistency of part dimensions and hole positions. At the same time, the rigid press body and uniform press force output prevent part deformation, effectively reducing the scrap rate.

Strong Flexibility and Adaptability: Through the human-machine interaction interface, parameters can be quickly modified, and product changeover can be completed within 15-30 minutes, without the need for extensive hardware adjustments. It can parameterize and adapt to 0.5-6mm thick cold-rolled plates, high-strength steel, stainless steel, and other different materials. It supports flexible combination of multi-station processes and can switch between simple parts and complex irregular parts processing as needed, easily meeting the requirements of multi-variety production.

Cost and Space Optimization: The full-process automation only requires 1-2 personnel for monitoring and operation, which can replace 5-8 traditional workers, significantly reducing labor costs; the compact equipment layout saves 30%-50% production space compared to decentralized layout; high-precision feeding and leveling reduce waste of material heads and tails, with material utilization exceeding 95%, and the servo drive system can also reduce 20%-30% energy consumption.

Wide Applicability: Optimized design for different industry needs, capable of processing high-strength steel parts such as automotive body parts and chassis brackets, as well as stainless steel components such as appliance shells and washing machine inner cylinders. It can also be adapted for thick plate blanking processing in the construction machinery field, meeting the diverse production needs of multiple industries.
 

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